Eclipse-combustion EGA4 User Manual Page 1

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Summary of Contents

Page 1 - Analyzer

EGA4 CombustionAnalyzerInstruction Manual 924-211/1/03

Page 2 - INTRODUCTORY NOTE

Instruction Manual MM850481 ed.01 3 PHYSICAL DESCRIPTION The EGA4 portable analyzer consists of a rugged and compact case, a mother board with al

Page 3

Instruction Manual MM850481 ed.01 4 PRINCIPLE OF OPERATION The EGA4 analyzer is based on the following functional blocks: MicroController Im

Page 4

Instruction Manual MM850481 ed.01 4.1.2 Water trap & line filter The gas flows through an external combined water trap and line filter to avoi

Page 5 - Features & Benefits

Instruction Manual MM850481 ed.01 NOTE: TO OBTAIN AN ACCURATE MEASURE IT IS RECOMMENDED TO WAIT 3/5 MINUTES. Toxic gas sensor can be present a ±2

Page 6 - 1.1 Specifications

Instruction Manual MM850481 ed.01 The color of the spot on the filter is compared with a graduated (from 0 to 9) reference scale and it is called “

Page 7 - 1.2 Accuracies and ranges

Instruction Manual MM850481 ed.01 5 RECOMMENDATIONS  The analyzer should be used in environments where the temperature is between -5°C and +45°C.

Page 8 - 2 GENERAL

Instruction Manual MM850481 ed.01 6 CONNECTIONS 6.1 Electro-pneumatic connections To prepare the instrument for operation connect the sampling prob

Page 9

Instruction Manual MM850481 ed.01 Tair probe CAUTION FOR A CORRECT GAS ANALYSIS, NO AIR MUST REACH THE FLUE GAS AS A RESULT OF NON-GAS-TIGHT CON

Page 10 - 3 PHYSICAL DESCRIPTION

Instruction Manual MM850481 ed.01 7 OPERATIONS 7.1 Basic operation All the procedures and programming operations on the EGA4, can be made using the

Page 11 - 4 PRINCIPLE OF OPERATION

Instruction Manual MM850481 ed.01 O2 : 20.9 % SO2 : 1000CO : 2000ppm CxHy: 5.00Ta : 20 °C Lam : 0.99Tg : 400 °C NO2 : 100η : 95.7 % CO2 : 10.2NOx

Page 12 - Rubber plug

Instruction Manual MM850481 ed.01 INTRODUCTORY NOTE NOTE: THIS MANUAL IS VALID FOR INSTRUMENTS WITH SERIAL NUMBER 25865 AND FIRMWARE REV. 2.001 O

Page 13 - 4.2.2 Pressure and Draft

Instruction Manual MM850481 ed.01 The “S” symbol below the first digit is the cursor. You can move the cursor between the digit using the [W] and

Page 14 - 4.2.4 Other measurements

Instruction Manual MM850481 ed.01 7.2 Flue gas analysis  Connect the gas probe to the analyzer as shown in chapter 7. DO NOT INSERT THE PROBE IN

Page 15 - 5 RECOMMENDATIONS

Instruction Manual MM850481 ed.01 Pressing the [W] and [X] keys, it is possible to zoom-in and zoom-out increasing or decreasing the number of disp

Page 16 - 6 CONNECTIONS

Instruction Manual MM850481 ed.01 CAUTION IF A SINGLE TUBE GAS SAMPLING PROBE (TG MODEL) IS USED FOR PRESSURE/DRAFT MEASUREMENTS, BE SURE THAT PR

Page 17 - Tair probe

Instruction Manual MM850481 ed.01 7.4.1 Input of the smoke index Before input the data, you have to execute the smoke index measurements. You can

Page 18 - 7 OPERATIONS

Instruction Manual MM850481 ed.01 On the “Measure” field, the instrument will display the current temperature value measured using the connected th

Page 19 - Ta 20.0°C

Instruction Manual MM850481 ed.01 7.8 Analysis data print An internal impact printer can be installed as an option in the instrument. Read paragr

Page 20 - 7.1.5 Select by a list

Instruction Manual MM850481 ed.01 Switch the analyzer on. Keeping the [HELP] key down; press the [X] key to bypass the autozero procedure. Press

Page 21 - UniGas 3000+

Instruction Manual MM850481 ed.01  Use the [S] and [T] keys to move the cursor symbol to the value to be changed. Press the [ENTER] key to store

Page 22

Instruction Manual MM850481 ed.01 7.10 Ambient CO probe (option) This optional external probe allows ambient CO monitoring for personnel safety.

Page 23 - 7.4 Smoke measurement

Instruction Manual MM850481 ed.01 TABLE OF CONTENTS 1 GENERAL DESCRIPTION ...

Page 24 - (option)

Instruction Manual MM850481 ed.01 7.11 Natural gas leak checker (option) To enable natural gas monitoring press the [MENU] key from measuring pag

Page 25 - 7.7 Gas speed measurement

Instruction Manual MM850481 ed.01 MENUMEASURERECALL MEMORYFLOW/RETURN TEMPAMBIENT ANALYSISESCAPE–  Use the [S] and [T] keys to move the cursor s

Page 26 - 7.8 Analysis data print

Instruction Manual MM850481 ed.01 8 MEMORY MANAGEMENT The standard configuration include an internal memory to store up to 250 complete gas analysi

Page 27

Instruction Manual MM850481 ed.01 RECALL MEMORYTAG SELECTIONMEMORY DATEMODEESCAPE–VIS.MEM NOTE: BEFORE RECALL THE MEMORY YOU MUST SELECT THE TAG

Page 28 - SELECT TEST

Instruction Manual MM850481 ed.01 When database is complete, you can select up to 40 boilers on the table for data transfer by selecting the “Sel

Page 29 - 7.10.1 CO probe operations

Instruction Manual MM850481 ed.01 8.4.2 Analysis menu This option is the main part of the program. You can transfer the analysis data from the ana

Page 30

Instruction Manual MM850481 ed.01 The operator can change the measuring units, the fuel type, etc. The program will made the conversion in real t

Page 31 - Rel. Hum.: 50.2 %

Instruction Manual MM850481 ed.01 NOTE: THE FUEL DATA TRANSFER FROM ANALYZER SHOULD BE MADE AFTER THE PROGRAM INSTALLATION OR IF THE FUEL DATA

Page 32 - 8 MEMORY MANAGEMENT

Instruction Manual MM850481 ed.01 8.5 Configuration Software GasConfig software is a PC windows compatible program for configuring the EGA4 flue ga

Page 33 - 8.4.1 Plants/Clients menu

Instruction Manual MM850481 ed.01 Alarms You can enable, disable, and program up to 4 different acoustic and visible alarms for critical measure

Page 34

Instruction Manual MM850481 ed.01 7.10.1 CO probe operations...

Page 35 - 8.4.2 Analysis menu

Instruction Manual MM850481 ed.01 9 CONFIGURATION Many parameters can be modified using the instrument keyboard. Pressing the [SETUP] key, you can

Page 36 - 8.4.3 Fuels menu

Instruction Manual MM850481 ed.01 When you select the Alarms option, the following page will be displayed: ALARMSAlarm 1: O2 Enabled : Yes

Page 37

Instruction Manual MM850481 ed.01 SENSOR DIAGNOSTICO2 428.46 uACO 0.34 uANO 1.09 uAESCAPE– Press [ESCAPE] (F2) to return to the previous page.

Page 38 - 8.5 Configuration Software

Instruction Manual MM850481 ed.01 10 MAINTENANCE The EGA4 analyzer has been developed and manufactured using high quality components. A correct, s

Page 39

Instruction Manual MM850481 ed.01  Press and maintain the [SETUP] key down; press the [ON/OFF] key.  The analyzer will switch on. A password in

Page 40 - 9 CONFIGURATION

Instruction Manual MM850481 ed.01 SERIALAddress : 0Baud-rate : 9600ESCAPE–  Use the [S] and [T] keys to move the cursor symbol to the desired op

Page 41 - 9.3.2 Sensor Diagnostic

Instruction Manual MM850481 ed.01 10.3 Firmware Upgrade In order to upgrade the firmware of the instrument proceed as follows: 1 - Install the S

Page 42 - 9.3.3 Service Data

Instruction Manual MM850481 ed.01 11 CERTIFICATES 11.1 Warranty terms Each instrument is shipped with a Warranty Certificate that indicates the val

Page 43 - 10 MAINTENANCE

Instruction Manual MM850481 ed.01 APPENDIX A1 Example The following steps show how you can make a quick measurement using the EGA4 portable analyze

Page 44 - 10.2.2 Serial Port

Instruction Manual MM850481 ed.01 INDEX A Accuracies and ranges; 7 Alarms; 40 Ambient CO probe; 29 Ambient CO probe; 6; 9 Ambient T+RH probe; 6 A

Page 45 - 10.2.4 Leak test time

Instruction Manual MM850481 ed.01 1 GENERAL DESCRIPTION EGA4 is designed to satisfy the market needs; but they are the result of the advanced rese

Page 46 - 10.4 Smoke pump maintenance

Instruction Manual MM850481 ed.01 Remote temperature probe; 9 S Select by a list; 20 Sensor Diagnostic; 41 Serial Port; 44 Service Data; 42 Set-up

Page 47 - 11 CERTIFICATES

Instruction Manual MM850481 ed.01 1.1 Specifications  Type: 2, 3 or 4 cells palm-top flue gas analyzer.  Calibration: automatic calibration pro

Page 48 - APPENDIX

Instruction Manual MM850481 ed.01 1.2 Accuracies and ranges Parameter Sensor type Range Resol. Max response Accuracy O2 Electrochemical from

Page 49

Instruction Manual MM850481 ed.01 2 GENERAL 2.1 Keypad & Display The tactile keyboard allows the operator to enter the main operative mode an

Page 50

Instruction Manual MM850481 ed.01 2.8 Smoke measurement Smoke index measurement is done by using a hand pump (supplied as an accessory), the result

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